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Diesel Exhaust Fluid Operator Tips

1. When to refill the tank:
  • On Case equipment, there is a diesel exhaust fluid (DEF) gauge, just like the fuel gauge. It shows the fluid level and indicates when it’s time to refill.
  • When the fluid level becomes low in the DEF tank, a series of warnings will alert the operator after DEF reaches less than 10% of capacity.
  • If the DEF tank contains less than 5% of its capacity, the equipment engine power will de-rate. Enough power will be available, however, to travel a short distance, so you can add DEF to the tank.
  • The DEF tank needs to be filled once every 3 to 4 times that you refuel with diesel fuel in Case machines. The frequency will vary with operating conditions.
2. How to refill the tank:

The opening of the DEF tank is sized to accept only a DEF fill nozzle. This constraint ensures that only DEF can be pumped in the DEF tank. A standard nozzle for diesel fuel will not fit into the DEF tank opening. DEF tanks will hold between 15 and 50 gallons, depending on the equipment size and horsepower.

About DEF

1. Composition

DEF is non-toxic and is made up of purified water and urea. It is stable and colorless. DEF is similar to baking soda in its alkalinity (pH). It is not a fuel but is used to reduce the level of nitrogen oxides in the emissions to meet standards.

2. Purpose

In the Selective Catalytic Reduction (SCR) system, DEF is injected into the exhaust. It converts the NOx into nitrogen gas and water vapor, harmless components of air.

3. Storing

Keep DEF out of direct sunlight. The ideal temperature range for storing DEF is 32° F to 86° F, and its average shelf life is 3 years. DEF begins freezing at 32° F. The DEF tank on the vehicle has a heater that will thaw the DEF quickly. Freezing and thawing does not change its effectiveness. Because of its alkalinity, DEF can cause oxidation in the same way that oxygen rusts raw steel, so it needs to be stored in plastic or stainless steel containers.

4. Available Package Sizes
  • 2.5 Gallon Container — Part Number R32551
  • 55 Gallon Drum — Part Number R32552
  • 275 Gallon Tote — Part Number R32553
  • 330 Gallon Tote — Part Number R32554

Southeastern Equipment also offers a complete line of DEF transfer pumps and meters, including on-site bulk storage equipment options. All Case DEF meets ISO Standards for purity and composition and is an American Petroleum Institute (API) certified diesel exhaust fluid. These standards are the highest for quality and safety and ensure optimum SCR system performance.